Representative results only · all C code here is synthetic · no TI code is included or displayed details
Results are representative and informational only. Under Texas Instruments' C2000 software license terms, real TI SDK source code is confidential and licensed for internal use only, so no TI code is included, displayed, processed, or emitted here. All C code on this site is synthetic, written for this demo, with invented names and values that resemble typical power-converter firmware. The generated headers compile against this demo's sample firmware in CI; the "legacy" files used for the audit are illustrative and not guaranteed to compile on any target. Product ratings come from public IntelliPower data sheets; all circuit values and gains are invented. Independent demo, not affiliated with or endorsed by AMETEK, IntelliPower, or Texas Instruments. TI, C2000, and Code Composer Studio are trademarks of Texas Instruments.
Review: fa10449
Constants
UPS_VIN_MIN_V
Lowest input voltage the unit runs on before transferring to battery · pass
Stored as float32 → 90.0f (exact).
| Input | From | Data sheet text |
|---|---|---|
| ds.vin_min | DS-10449 Rev.09172021 p1 (120 V - 25%) | 120 VAC, (-25% +15%) |
Generated C
/* Lowest input voltage the unit runs on before transferring to battery * = ds.vin_min * ds.vin_min = 90 V [DS-10449 Rev.09172021 p1 (120 V - 25%): "120 VAC, (-25% +15%)"] */ #define UPS_VIN_MIN_V 90.0f /* 90 V */
UPS_VIN_MAX_V
Highest input voltage the unit accepts · pass
Stored as float32 → 138.0f (exact).
| Input | From | Data sheet text |
|---|---|---|
| ds.vin_max | DS-10449 Rev.09172021 p1 (120 V + 15%) | 120 VAC, (-25% +15%) |
Generated C
/* Highest input voltage the unit accepts * = ds.vin_max * ds.vin_max = 138 V [DS-10449 Rev.09172021 p1 (120 V + 15%): "120 VAC, (-25% +15%)"] */ #define UPS_VIN_MAX_V 138.0f /* 138 V */
UPS_IIN_LIMIT_A
Input current limit (data sheet maximum input current) · pass
Stored as float32 → 7.9f, quantization error 1.21e-06% (round half to even).
| Input | From | Data sheet text |
|---|---|---|
| ds.iin_max | DS-10449 Rev.09172021 p1 | 7.9 Amps |
Generated C
/* Input current limit (data sheet maximum input current) * = ds.iin_max * ds.iin_max = 7.9 A [DS-10449 Rev.09172021 p1: "7.9 Amps"] */ #define UPS_IIN_LIMIT_A 7.9f /* 7.9 A */
UPS_FIN_MIN_HZ
Lowest input frequency accepted (follower lock window / transfer to battery) · pass
Stored as float32 → 55.0f (exact).
| Input | From | Data sheet text |
|---|---|---|
| ds.fin_nom_lo | DS-10449 Rev.09172021 p1 | 60 Hz, +/- 5.0 Hz |
| ds.fin_tol_hz | DS-10449 Rev.09172021 p1 | 60 Hz, +/- 5.0 Hz |
Generated C
/* Lowest input frequency accepted (follower lock window / transfer to battery) * = ds.fin_nom_lo - ds.fin_tol_hz * ds.fin_nom_lo = 60 Hz [DS-10449 Rev.09172021 p1: "60 Hz, +/- 5.0 Hz"] * ds.fin_tol_hz = 5 Hz [DS-10449 Rev.09172021 p1: "60 Hz, +/- 5.0 Hz"] */ #define UPS_FIN_MIN_HZ 55.0f /* 55 Hz */
UPS_FIN_MAX_HZ
Highest input frequency accepted (follower lock window / transfer to battery) · pass
Stored as float32 → 65.0f (exact).
| Input | From | Data sheet text |
|---|---|---|
| ds.fin_nom_hi | DS-10449 Rev.09172021 p1 | 60 Hz, +/- 5.0 Hz |
| ds.fin_tol_hz | DS-10449 Rev.09172021 p1 | 60 Hz, +/- 5.0 Hz |
Generated C
/* Highest input frequency accepted (follower lock window / transfer to battery) * = ds.fin_nom_hi + ds.fin_tol_hz * ds.fin_nom_hi = 60 Hz [DS-10449 Rev.09172021 p1: "60 Hz, +/- 5.0 Hz"] * ds.fin_tol_hz = 5 Hz [DS-10449 Rev.09172021 p1: "60 Hz, +/- 5.0 Hz"] */ #define UPS_FIN_MAX_HZ 65.0f /* 65 Hz */
UPS_VBUS_MIN_V
A boost PFC stage must hold the bus above the peak of the highest input voltage · pass
Stored as float32 → 195.16147f, quantization error 1.59e-06% (round half to even).
Generated C
/* A boost PFC stage must hold the bus above the peak of the highest input voltage * = sqrt(2) * vin_max */ #define UPS_VBUS_MIN_V 195.16147f /* 195.161 V */
UPS_VBUS_SET_V
DC bus regulation setpoint, bus minimum plus design margin, rounded up to 10 V · pass
Stored as float32 → 210.0f (exact).
| Input | From | Data sheet text |
|---|---|---|
| design.vbus_margin | design fa10449.yaml | DC bus setpoint margin above rectified input peak |
Generated C
/* DC bus regulation setpoint, bus minimum plus design margin, rounded up to 10 V * = ceil(vbus_min * (1 + design.vbus_margin) / 10) * 10 * design.vbus_margin = 7 % [design fa10449.yaml] */ #define UPS_VBUS_SET_V 210.0f /* 210 V */
UPS_VBUS_FS_V
Bus voltage at ADC full scale (divider ratio times ADC reference) · pass
Stored as float32 → 498.3f, quantization error 2.45e-06% (round half to even).
| Input | From | Data sheet text |
|---|---|---|
| target.v_ref | target f28004x.yaml | internal 3.3 V ADC range selected |
| board.vbus_r_top | board ups_ctrl_revA.yaml | DC bus divider |
| board.vbus_r_bot | board ups_ctrl_revA.yaml | DC bus divider |
Generated C
/* Bus voltage at ADC full scale (divider ratio times ADC reference) * = target.v_ref * (board.vbus_r_top + board.vbus_r_bot) / board.vbus_r_bot * target.v_ref = 3.3 V [target f28004x.yaml] * board.vbus_r_top = 1.5 Mohm [board ups_ctrl_revA.yaml] * board.vbus_r_bot = 10 kohm [board ups_ctrl_revA.yaml] */ #define UPS_VBUS_FS_V 498.3f /* 498.3 V */
UPS_VBUS_V_PER_COUNT
Volts of bus per ADC count · pass
Stored as float32 → 0.12165527f (exact).
| Input | From | Data sheet text |
|---|---|---|
| target.adc_div | target f28004x.yaml | ADC transfer function: 1 LSB = V_ref / 4096 (TRM) |
Generated C
/* Volts of bus per ADC count * = vbus_fs / target.adc_div * target.adc_div = 4096 counts [target f28004x.yaml] */ #define UPS_VBUS_V_PER_COUNT 0.12165527f /* 0.121655 V/count */
UPS_VOUT_SET_V
Output voltage setpoint (RMS); a selectable output option would be its own variant and header (none built here) · pass
Stored as float32 → 120.0f (exact).
| Input | From | Data sheet text |
|---|---|---|
| ds.vout_nom | DS-10449 Rev.09172021 p1 | 120 VAC, (±3%) |
Generated C
/* Output voltage setpoint (RMS); a selectable output option would be its own variant and header (none built here) * = ds.vout_nom * ds.vout_nom = 120 V [DS-10449 Rev.09172021 p1: "120 VAC, (+/-3%)"] */ #define UPS_VOUT_SET_V 120.0f /* 120 V */
UPS_VOUT_LO_V
Lower edge of the data sheet output regulation band · pass
Stored as float32 → 116.4f, quantization error 1.31e-06% (round half to even).
| Input | From | Data sheet text |
|---|---|---|
| ds.vout_tol_pct | DS-10449 Rev.09172021 p1 | 120 VAC, (±3%) |
Generated C
/* Lower edge of the data sheet output regulation band * = vout_set * (1 - ds.vout_tol_pct) * ds.vout_tol_pct = 3 % [DS-10449 Rev.09172021 p1: "120 VAC, (+/-3%)"] */ #define UPS_VOUT_LO_V 116.4f /* 116.4 V */
UPS_VOUT_HI_V
Upper edge of the data sheet output regulation band · pass
Stored as float32 → 123.6f, quantization error 1.23e-06% (round half to even).
| Input | From | Data sheet text |
|---|---|---|
| ds.vout_tol_pct | DS-10449 Rev.09172021 p1 | 120 VAC, (±3%) |
Generated C
/* Upper edge of the data sheet output regulation band * = vout_set * (1 + ds.vout_tol_pct) * ds.vout_tol_pct = 3 % [DS-10449 Rev.09172021 p1: "120 VAC, (+/-3%)"] */ #define UPS_VOUT_HI_V 123.6f /* 123.6 V */
UPS_VOUT_FS_PK_V
Peak output voltage at the edge of the mid-rail-biased sense range · pass
Stored as float32 → 501.65f, quantization error 1.22e-06% (round half to even).
| Input | From | Data sheet text |
|---|---|---|
| target.v_ref | target f28004x.yaml | internal 3.3 V ADC range selected |
| board.vout_r_top | board ups_ctrl_revA.yaml | AC output divider |
| board.vout_r_bot | board ups_ctrl_revA.yaml | AC output divider |
Generated C
/* Peak output voltage at the edge of the mid-rail-biased sense range * = target.v_ref / 2 * (board.vout_r_top + board.vout_r_bot) / board.vout_r_bot * target.v_ref = 3.3 V [target f28004x.yaml] * board.vout_r_top = 1 Mohm [board ups_ctrl_revA.yaml] * board.vout_r_bot = 3.3 kohm [board ups_ctrl_revA.yaml] */ #define UPS_VOUT_FS_PK_V 501.65f /* 501.65 V */
UPS_FOUT_HZ
Output frequency · pass
Stored as float32 → 60.0f (exact).
| Input | From | Data sheet text |
|---|---|---|
| ds.fout_hz | DS-10449 Rev.09172021 p2 | 60 Hz, Follower |
Generated C
/* Output frequency * = ds.fout_hz * ds.fout_hz = 60 Hz [DS-10449 Rev.09172021 p2: "60 Hz, Follower"] */ #define UPS_FOUT_HZ 60.0f /* 60 Hz */
UPS_FOUT_MODE
Changer regenerates a fixed frequency; follower tracks the input · pass
| Input | From | Data sheet text |
|---|---|---|
| ds.fout_mode | DS-10449 Rev.09172021 p2 | 60 Hz, Follower |
Generated C
/* Changer regenerates a fixed frequency; follower tracks the input * = ds.fout_mode * ds.fout_mode = follower [DS-10449 Rev.09172021 p2: "60 Hz, Follower"] */ #define UPS_FOUT_MODE UPS_FOUT_FOLLOWER
UPS_PWM_PERIOD_CNT
PWM period register, up-down (center-aligned) count mode as usual for inverters (TBPRD = f_clk / (2 f_sw)) · pass
Stored as uint16 → 2500u (exact).
| Input | From | Data sheet text |
|---|---|---|
| target.f_pwmclk | target f28004x.yaml | EPWMCLK = SYSCLK assumed |
| design.f_sw | design fa10449.yaml | inverter switching frequency (power engineering choice) |
Generated C
/* PWM period register, up-down (center-aligned) count mode as usual for inverters (TBPRD = f_clk / (2 f_sw)) * = round(target.f_pwmclk / (2 * design.f_sw)) * target.f_pwmclk = 100 MHz [target f28004x.yaml] * design.f_sw = 20 kHz [design fa10449.yaml] */ #define UPS_PWM_PERIOD_CNT 2500u /* 2500 counts, uint16 */
UPS_PWM_DEADBAND_CNT
Dead-time register · pass
Stored as uint16 → 100u (exact).
| Input | From | Data sheet text |
|---|---|---|
| design.t_deadband | design fa10449.yaml | gate-drive dead time for an IGBT bridge (power engineering choice) |
| target.f_pwmclk | target f28004x.yaml | EPWMCLK = SYSCLK assumed |
Generated C
/* Dead-time register * = ceil(design.t_deadband * target.f_pwmclk) * design.t_deadband = 1 us [design fa10449.yaml] * target.f_pwmclk = 100 MHz [target f28004x.yaml] */ #define UPS_PWM_DEADBAND_CNT 100u /* 100 counts, uint16 */
UPS_IOUT_RATED_A
Rated output current (RMS) · pass
Stored as float32 → 5.4166665f, quantization error 2.93e-06% (round half to even).
| Input | From | Data sheet text |
|---|---|---|
| ds.power_va | DS-10449 Rev.09172021 p1 | 650 VA, 500 Watts |
| ds.vout_nom | DS-10449 Rev.09172021 p1 | 120 VAC, (±3%) |
Generated C
/* Rated output current (RMS) * = ds.power_va / ds.vout_nom * ds.power_va = 650 VA [DS-10449 Rev.09172021 p1: "650 VA, 500 Watts"] * ds.vout_nom = 120 V [DS-10449 Rev.09172021 p1: "120 VAC, (+/-3%)"] */ #define UPS_IOUT_RATED_A 5.4166665f /* 5.41667 A */
UPS_IOUT_ALARM_A
Overload alarm current (RMS) · pass
Stored as float32 → 5.6875f, quantization error 2.93e-06% (round half to even).
| Input | From | Data sheet text |
|---|---|---|
| ds.overload_alarm_pct | DS-10449 Rev.09172021 p2 | Alarm at 105%, Shutdown at 115% of Full Load |
Generated C
/* Overload alarm current (RMS) * = iout_rated * ds.overload_alarm_pct * ds.overload_alarm_pct = 105 % [DS-10449 Rev.09172021 p2: "Alarm at 105%, Shutdown at 115% of Full Load"] */ #define UPS_IOUT_ALARM_A 5.6875f /* 5.6875 A */
UPS_IOUT_TRIP_A
Software overload trip level (RMS, timed; acts after UPS_OVERLOAD_DELAY_MS above this level) · pass
Stored as float32 → 6.2291665f, quantization error 3.83e-07% (round half to even).
| Input | From | Data sheet text |
|---|---|---|
| ds.overload_trip_pct | DS-10449 Rev.09172021 p2 | Alarm at 105%, Shutdown at 115% of Full Load |
Generated C
/* Software overload trip level (RMS, timed; acts after UPS_OVERLOAD_DELAY_MS above this level) * = iout_rated * ds.overload_trip_pct * ds.overload_trip_pct = 115 % [DS-10449 Rev.09172021 p2: "Alarm at 105%, Shutdown at 115% of Full Load"] */ #define UPS_IOUT_TRIP_A 6.2291665f /* 6.22917 A */
UPS_OVERLOAD_DELAY_MS
Time above the RMS trip level before the overload action (the data sheet gives no time) · pass
Stored as uint32 → 30000u (exact).
| Input | From | Data sheet text |
|---|---|---|
| design.overload_delay | design fa10449.yaml | time at the RMS trip level before the overload action; invented, the data sheet gives none |
Generated C
/* Time above the RMS trip level before the overload action (the data sheet gives no time) * = design.overload_delay * design.overload_delay = 30 s [design fa10449.yaml] */ #define UPS_OVERLOAD_DELAY_MS 30000u /* 30000 ms, uint32 */
UPS_IOUT_PK_LIMIT_A
Hardware peak-current limit (fast comparator, short-circuit protection); must clear the crest factor of rated nonlinear loads · pass
Stored as float32 → 18.958332f, quantization error 3.77e-06% (round half to even).
| Input | From | Data sheet text |
|---|---|---|
| design.pk_limit_factor | design fa10449.yaml | hardware peak limit / rated RMS current: clears the rated crest factor with margin (checked) |
Generated C
/* Hardware peak-current limit (fast comparator, short-circuit protection); must clear the crest factor of rated nonlinear loads * = design.pk_limit_factor * iout_rated * design.pk_limit_factor = 3.5 [design fa10449.yaml] */ #define UPS_IOUT_PK_LIMIT_A 18.958332f /* 18.9583 A */
UPS_IOUT_FS_PK_A
Peak current at the edge of the mid-rail-biased current-sense range · pass
Stored as float32 → 82.5f (exact).
| Input | From | Data sheet text |
|---|---|---|
| target.v_ref | target f28004x.yaml | internal 3.3 V ADC range selected |
| board.r_shunt | board ups_ctrl_revA.yaml | output current shunt; range must cover the hardware peak limit (~3.5x rated RMS) |
| board.g_amp | board ups_ctrl_revA.yaml | current-sense amplifier gain (rev A part) |
Generated C
/* Peak current at the edge of the mid-rail-biased current-sense range * = target.v_ref / 2 / (board.r_shunt * board.g_amp) * target.v_ref = 3.3 V [target f28004x.yaml] * board.r_shunt = 2 mohm [board ups_ctrl_revA.yaml] * board.g_amp = 10 [board ups_ctrl_revA.yaml] */ #define UPS_IOUT_FS_PK_A 82.5f /* 82.5 A */
UPS_IOUT_PKLIM_DAC_HI
Comparator DAC code for the positive hardware peak-current limit · pass
Stored as uint16 → 2518u (exact).
| Input | From | Data sheet text |
|---|---|---|
| target.v_ref | target f28004x.yaml | internal 3.3 V ADC range selected |
| board.r_shunt | board ups_ctrl_revA.yaml | output current shunt; range must cover the hardware peak limit (~3.5x rated RMS) |
| board.g_amp | board ups_ctrl_revA.yaml | current-sense amplifier gain (rev A part) |
| target.dac_div | target f28004x.yaml | CMPSS DAC: V = DACVAL x V_ref / 4096 (TRM) |
Generated C
/* Comparator DAC code for the positive hardware peak-current limit * = floor((target.v_ref / 2 + iout_pk_limit * board.r_shunt * board.g_amp) / target.v_ref * target.dac_div) * target.v_ref = 3.3 V [target f28004x.yaml] * board.r_shunt = 2 mohm [board ups_ctrl_revA.yaml] * board.g_amp = 10 [board ups_ctrl_revA.yaml] * target.dac_div = 4096 counts [target f28004x.yaml] */ #define UPS_IOUT_PKLIM_DAC_HI 2518u /* 2518 counts, uint16 */
UPS_IOUT_PKLIM_DAC_LO
Comparator DAC code for the negative hardware peak-current limit · pass
Stored as uint16 → 1578u (exact).
| Input | From | Data sheet text |
|---|---|---|
| target.v_ref | target f28004x.yaml | internal 3.3 V ADC range selected |
| board.r_shunt | board ups_ctrl_revA.yaml | output current shunt; range must cover the hardware peak limit (~3.5x rated RMS) |
| board.g_amp | board ups_ctrl_revA.yaml | current-sense amplifier gain (rev A part) |
| target.dac_div | target f28004x.yaml | CMPSS DAC: V = DACVAL x V_ref / 4096 (TRM) |
Generated C
/* Comparator DAC code for the negative hardware peak-current limit * = ceil((target.v_ref / 2 - iout_pk_limit * board.r_shunt * board.g_amp) / target.v_ref * target.dac_div) * target.v_ref = 3.3 V [target f28004x.yaml] * board.r_shunt = 2 mohm [board ups_ctrl_revA.yaml] * board.g_amp = 10 [board ups_ctrl_revA.yaml] * target.dac_div = 4096 counts [target f28004x.yaml] */ #define UPS_IOUT_PKLIM_DAC_LO 1578u /* 1578 counts, uint16 */
UPS_OVERLOAD_ACTION
What the unit does when the RMS overload persists past the delay · pass
| Input | From | Data sheet text |
|---|---|---|
| ds.overload_action | DS-10449 Rev.09172021 p2 | Alarm at 105%, Shutdown at 115% of Full Load |
Generated C
/* What the unit does when the RMS overload persists past the delay * = ds.overload_action * ds.overload_action = shutdown [DS-10449 Rev.09172021 p2: "Alarm at 105%, Shutdown at 115% of Full Load"] */ #define UPS_OVERLOAD_ACTION UPS_OL_SHUTDOWN
UPS_VBAT_NOM_V
Battery string nominal voltage · pass
Stored as float32 → 92.4f, quantization error 1.65e-06% (round half to even).
| Input | From | Data sheet text |
|---|---|---|
| ds.batt_string_v | DS-10449 Rev.09172021 p2 | 92.4 VDC |
Generated C
/* Battery string nominal voltage * = ds.batt_string_v * ds.batt_string_v = 92.4 V [DS-10449 Rev.09172021 p2: "92.4 VDC"] */ #define UPS_VBAT_NOM_V 92.4f /* 92.4 V */
UPS_VBAT_CUTOFF_V
Low-battery shutdown voltage · pass
Stored as float32 → 70.0f (exact).
| Input | From | Data sheet text |
|---|---|---|
| ds.batt_series_cells | DS-10449 Rev.09172021 p2 | 28 S1P Batteries |
| design.cell_cutoff_v | design fa10449.yaml | LiFePO4 per-cell discharge cutoff, generic chemistry figure |
Generated C
/* Low-battery shutdown voltage * = ds.batt_series_cells * design.cell_cutoff_v * ds.batt_series_cells = 28 cells [DS-10449 Rev.09172021 p2: "28 S1P Batteries"] * design.cell_cutoff_v = 2.5 V [design fa10449.yaml] */ #define UPS_VBAT_CUTOFF_V 70.0f /* 70 V */
UPS_VBAT_FS_V
Battery voltage at ADC full scale · pass
Stored as float32 → 167.97f, quantization error 7.27e-07% (round half to even).
| Input | From | Data sheet text |
|---|---|---|
| target.v_ref | target f28004x.yaml | internal 3.3 V ADC range selected |
| board.vbat_r_top | board ups_ctrl_revA.yaml | battery divider |
| board.vbat_r_bot | board ups_ctrl_revA.yaml | battery divider |
Generated C
/* Battery voltage at ADC full scale * = target.v_ref * (board.vbat_r_top + board.vbat_r_bot) / board.vbat_r_bot * target.v_ref = 3.3 V [target f28004x.yaml] * board.vbat_r_top = 499 kohm [board ups_ctrl_revA.yaml] * board.vbat_r_bot = 10 kohm [board ups_ctrl_revA.yaml] */ #define UPS_VBAT_FS_V 167.97f /* 167.97 V */
UPS_VLOOP_KP
Voltage-loop proportional gain (tuned by power engineering) · pass
Stored as float32 → 0.8f, quantization error 1.49e-06% (round half to even).
| Input | From | Data sheet text |
|---|---|---|
| design.vloop_kp | design fa10449.yaml | voltage-loop proportional gain (engineer-tuned, invented) |
Generated C
/* Voltage-loop proportional gain (tuned by power engineering) * = design.vloop_kp * design.vloop_kp = 0.8 [design fa10449.yaml] * engineer-supplied value, carried through unchanged */ #define UPS_VLOOP_KP 0.8f /* 0.8 */
UPS_VLOOP_KI
Voltage-loop integral gain per control ISR (tuned by power engineering) · pass
Stored as float32 → 0.015f, quantization error 2.24e-06% (round half to even).
| Input | From | Data sheet text |
|---|---|---|
| design.vloop_ki | design fa10449.yaml | voltage-loop integral gain per ISR (engineer-tuned, invented) |
Generated C
/* Voltage-loop integral gain per control ISR (tuned by power engineering) * = design.vloop_ki * design.vloop_ki = 0.015 [design fa10449.yaml] * engineer-supplied value, carried through unchanged */ #define UPS_VLOOP_KI 0.015f /* 0.015 */
Checks
| Check | Math | |
|---|---|---|
| pass | bus_above_output_peak The output peak at the top of the regulation band must fit under the bus at the inverter's maximum modulation index (room for modulation limits, dead time and device drop) | \sqrt{2} \cdot V_{\text{out,hi}} \le m_{\max} \cdot V_{\text{bus,set}} \cdot k_{\text{bridge}} = \sqrt{2} \cdot 123.6\,\text{V} \le 95\,\% \cdot 210\,\text{V} \cdot 1 \Rightarrow 174.797\,\text{V} \le 199.5\,\text{V}\quad \checkmark |
| pass | bus_sense_range Bus setpoint must sit inside the bus sensor's range with headroom | V_{\text{bus,set}} \le h \cdot V_{\text{bus,FS}} = 210\,\text{V} \le 95\,\% \cdot 498.3\,\text{V} \Rightarrow 210\,\text{V} \le 473.385\,\text{V}\quad \checkmark |
| pass | vout_sense_range Output peak at the top of the regulation band must sit inside the output sensor's range | \sqrt{2} \cdot V_{\text{out,hi}} \le h \cdot V_{\text{out,FS}} = \sqrt{2} \cdot 123.6\,\text{V} \le 95\,\% \cdot 501.65\,\text{V} \Rightarrow 174.797\,\text{V} \le 476.567\,\text{V}\quad \checkmark |
| pass | iout_sense_range Hardware peak limit must sit inside the current sensor's range, or the sensor saturates before the limit fires | I_{\text{pk,lim}} \le h \cdot I_{\text{FS}} = 18.9583\,\text{A} \le 95\,\% \cdot 82.5\,\text{A} \Rightarrow 18.9583\,\text{A} \le 78.375\,\text{A}\quad \checkmark |
| pass | overload_below_pk_limit A sinusoidal overload at the RMS trip level must stay under the hardware limit, so the timed overload acts first (crest-factor loads above rated are clipped by the hardware limit, as on real units) | \sqrt{2} \cdot I_{\text{trip}} < I_{\text{pk,lim}} = \sqrt{2} \cdot 6.22917\,\text{A} < 18.9583\,\text{A} \Rightarrow 8.80937\,\text{A} < 18.9583\,\text{A}\quad \checkmark |
| pass | crest_clears_pk_limit The peak of a rated nonlinear load (the assumed 3:1 crest factor at rated current) must clear the hardware limit, or normal loads trip the fast protection | CF \cdot I_{\text{rated}} < I_{\text{pk,lim}} = 3 \cdot 5.41667\,\text{A} < 18.9583\,\text{A} \Rightarrow 16.25\,\text{A} < 18.9583\,\text{A}\quad \checkmark |
| pass | crest_clears_dac_hi The DAC-derived positive trip threshold must clear the rated illustrative load peak after quantization | CF \cdot I_{\text{rated}} < \frac{\left(\frac{N_{\text{DAC,hi}}}{D_{\text{DAC}}} - 0.5\right) \cdot V_{\text{ref}}}{R_{\text{sh}} \cdot G_{\text{amp}}} = 3 \cdot 5.41667\,\text{A} < \frac{\left(\frac{2518}{4096} - 0.5\right) \cdot 3.3\,\text{V}}{2\,\mathrm{m}\Omega \cdot 10} \Rightarrow 16.25\,\text{A} < 18.9331\,\text{A}\quad \checkmark |
| pass | crest_clears_dac_lo The magnitude of the DAC-derived negative trip threshold must clear the rated illustrative load peak after quantization | CF \cdot I_{\text{rated}} < \frac{\left(0.5 - \frac{N_{\text{DAC,lo}}}{D_{\text{DAC}}}\right) \cdot V_{\text{ref}}}{R_{\text{sh}} \cdot G_{\text{amp}}} = 3 \cdot 5.41667\,\text{A} < \frac{\left(0.5 - \frac{1578}{4096}\right) \cdot 3.3\,\text{V}}{2\,\mathrm{m}\Omega \cdot 10} \Rightarrow 16.25\,\text{A} < 18.9331\,\text{A}\quad \checkmark |
| pass | dac_hi_in_range Positive peak-limit DAC code must exist on this chip's comparator DAC | N_{\text{DAC,hi}} \le N_{\text{DAC}} \Rightarrow 2518 \le 4095\quad \checkmark |
| pass | deadband_in_range Dead-time count must fit this chip's dead-band counter | N_{\text{DB}} \le N_{\text{DB,max}} \Rightarrow 100 \le 16383\quad \checkmark |
| pass | alarm_below_trip Overload alarm must come before the trip | I_{\text{alarm}} < I_{\text{trip}} \Rightarrow 5.6875\,\text{A} < 6.22917\,\text{A}\quad \checkmark |
| pass | vbat_sense_range A fully charged battery must sit inside the battery sensor's range | n_{\text{cells}} \cdot V_{\text{cell,full}} \le h \cdot V_{\text{bat,FS}} = 28\,\text{cells} \cdot 3.65\,\text{V} \le 95\,\% \cdot 167.97\,\text{V} \Rightarrow 102.2\,\text{V} \le 159.572\,\text{V}\quad \checkmark |
| pass | cutoff_below_nominal Low-battery cutoff must be below nominal | V_{\text{bat,cut}} < V_{\text{bat}} \Rightarrow 70\,\text{V} < 92.4\,\text{V}\quad \checkmark |
| pass | input_voltage_order Minimum input voltage must not exceed maximum input voltage | V_{\text{in,min}}^{\text{DS}} \le V_{\text{in,max}}^{\text{DS}} \Rightarrow 90\,\text{V} \le 138\,\text{V}\quad \checkmark |
| pass | input_frequency_order Lower nominal input frequency must not exceed the upper frequency | f_{\text{in,lo}} \le f_{\text{in,hi}} \Rightarrow 60\,\text{Hz} \le 60\,\text{Hz}\quad \checkmark |
| pass | battery_cells_integer Battery series cell count must be a whole number | n_{\text{cells}} = \operatorname{round}\!\left(n_{\text{cells}}\right) = 28\,\text{cells} = \operatorname{round}\!\left(28\,\text{cells}\right) \Rightarrow 28 = 28\quad \checkmark |
| pass | battery_cells_positive Battery series cell count must be positive | n_{\text{cells}} > 0 = 28\,\text{cells} > 0 \Rightarrow 28 > 0\quad \checkmark |
| pass | output_regulation_nonnegative Output regulation tolerance must not be negative | k_{\text{reg}} \ge 0 = 3\,\% \ge 0 \Rightarrow 0.03 \ge 0\quad \checkmark |
| pass | output_regulation_below_100 Output regulation tolerance must be below 100% | k_{\text{reg}} < 1 = 3\,\% < 1 \Rightarrow 0.03 < 1\quad \checkmark |
Data sheet consistency
| Finding | Handling | |
|---|---|---|
| flagged | model string has an FC token (read as Frequency Changer; naming convention inferred, not documented) but the output row says Follower “IHT650RM-I-0.5Kw-120-FC60-120-LiFeHS-3U17” “60 Hz, Follower” | needs engineer review |
| flagged | unit description says Frequency Changer but the output frequency row says Follower “650VA, 500W, 120VAC 60Hz Input and 120VAC 60Hz Output, Frequency Changer, Non-Isolated, Power Factor Corrected,1/2 Rack ” “60 Hz, Follower” | needs engineer review |
Staleness of engineer-supplied values
| Value | Design basis | |
|---|---|---|
| pass | design.vloop_kp | designed for actual.f_sw = 20 kHz; now 20 kHz |
| pass | design.vloop_ki | designed for actual.f_sw = 20 kHz; now 20 kHz |
Generated C
calgen_fa10449.h (216 lines)
/* GENERATED by calgen 0.1.0 -- DO NOT EDIT. Regenerate from the spec files. * * variant : fa10449 * product : FA10449 IHT650RM-I-0.5Kw-120-FC60-120-LiFeHS-3U17 * ratings from DS-10449 Rev.09172021 (public IntelliPower data sheet) * board : ups_ctrl rev A * target : f28004x (default format float32) * inverter: Full bridge - unipolar PWM (assumed hardware profile) * PWM Hz : requested 20000; achieved 20000 * inputs : sha256 60b71b7325300d8a9c755cafedd9db23dc480e54d06b4fb607c3242c977f9490 * * SYNTHETIC DEMO: firmware names and circuit values are invented; product ratings * come from the public data sheet cited above. Not from any vendor SDK. */ #ifndef CALGEN_FA10449_H #define CALGEN_FA10449_H #include "calgen_types.h" typedef float calgen_num_t; /* float target */ #define CALGEN_NUM(x) ((calgen_num_t)(x)) #define CALGEN_REAL(x) ((float)(x)) /* ==== AC input ============================================================== */ /* Lowest input voltage the unit runs on before transferring to battery * = ds.vin_min * ds.vin_min = 90 V [DS-10449 Rev.09172021 p1 (120 V - 25%): "120 VAC, (-25% +15%)"] */ #define UPS_VIN_MIN_V 90.0f /* 90 V */ /* Highest input voltage the unit accepts * = ds.vin_max * ds.vin_max = 138 V [DS-10449 Rev.09172021 p1 (120 V + 15%): "120 VAC, (-25% +15%)"] */ #define UPS_VIN_MAX_V 138.0f /* 138 V */ /* Input current limit (data sheet maximum input current) * = ds.iin_max * ds.iin_max = 7.9 A [DS-10449 Rev.09172021 p1: "7.9 Amps"] */ #define UPS_IIN_LIMIT_A 7.9f /* 7.9 A */ /* Lowest input frequency accepted (follower lock window / transfer to battery) * = ds.fin_nom_lo - ds.fin_tol_hz * ds.fin_nom_lo = 60 Hz [DS-10449 Rev.09172021 p1: "60 Hz, +/- 5.0 Hz"] * ds.fin_tol_hz = 5 Hz [DS-10449 Rev.09172021 p1: "60 Hz, +/- 5.0 Hz"] */ #define UPS_FIN_MIN_HZ 55.0f /* 55 Hz */ /* Highest input frequency accepted (follower lock window / transfer to battery) * = ds.fin_nom_hi + ds.fin_tol_hz * ds.fin_nom_hi = 60 Hz [DS-10449 Rev.09172021 p1: "60 Hz, +/- 5.0 Hz"] * ds.fin_tol_hz = 5 Hz [DS-10449 Rev.09172021 p1: "60 Hz, +/- 5.0 Hz"] */ #define UPS_FIN_MAX_HZ 65.0f /* 65 Hz */ /* ==== Rectifier / PFC ======================================================= */ /* A boost PFC stage must hold the bus above the peak of the highest input voltage * = sqrt(2) * vin_max */ #define UPS_VBUS_MIN_V 195.16147f /* 195.161 V */ /* ==== DC bus ================================================================ */ /* DC bus regulation setpoint, bus minimum plus design margin, rounded up to 10 V * = ceil(vbus_min * (1 + design.vbus_margin) / 10) * 10 * design.vbus_margin = 7 % [design fa10449.yaml] */ #define UPS_VBUS_SET_V 210.0f /* 210 V */ /* Bus voltage at ADC full scale (divider ratio times ADC reference) * = target.v_ref * (board.vbus_r_top + board.vbus_r_bot) / board.vbus_r_bot * target.v_ref = 3.3 V [target f28004x.yaml] * board.vbus_r_top = 1.5 Mohm [board ups_ctrl_revA.yaml] * board.vbus_r_bot = 10 kohm [board ups_ctrl_revA.yaml] */ #define UPS_VBUS_FS_V 498.3f /* 498.3 V */ /* Volts of bus per ADC count * = vbus_fs / target.adc_div * target.adc_div = 4096 counts [target f28004x.yaml] */ #define UPS_VBUS_V_PER_COUNT 0.12165527f /* 0.121655 V/count */ /* ==== Inverter ============================================================== */ /* Output voltage setpoint (RMS); a selectable output option would be its own variant and header (none built here) * = ds.vout_nom * ds.vout_nom = 120 V [DS-10449 Rev.09172021 p1: "120 VAC, (+/-3%)"] */ #define UPS_VOUT_SET_V 120.0f /* 120 V */ /* Lower edge of the data sheet output regulation band * = vout_set * (1 - ds.vout_tol_pct) * ds.vout_tol_pct = 3 % [DS-10449 Rev.09172021 p1: "120 VAC, (+/-3%)"] */ #define UPS_VOUT_LO_V 116.4f /* 116.4 V */ /* Upper edge of the data sheet output regulation band * = vout_set * (1 + ds.vout_tol_pct) * ds.vout_tol_pct = 3 % [DS-10449 Rev.09172021 p1: "120 VAC, (+/-3%)"] */ #define UPS_VOUT_HI_V 123.6f /* 123.6 V */ /* Peak output voltage at the edge of the mid-rail-biased sense range * = target.v_ref / 2 * (board.vout_r_top + board.vout_r_bot) / board.vout_r_bot * target.v_ref = 3.3 V [target f28004x.yaml] * board.vout_r_top = 1 Mohm [board ups_ctrl_revA.yaml] * board.vout_r_bot = 3.3 kohm [board ups_ctrl_revA.yaml] */ #define UPS_VOUT_FS_PK_V 501.65f /* 501.65 V */ /* Output frequency * = ds.fout_hz * ds.fout_hz = 60 Hz [DS-10449 Rev.09172021 p2: "60 Hz, Follower"] */ #define UPS_FOUT_HZ 60.0f /* 60 Hz */ /* Changer regenerates a fixed frequency; follower tracks the input * = ds.fout_mode * ds.fout_mode = follower [DS-10449 Rev.09172021 p2: "60 Hz, Follower"] */ #define UPS_FOUT_MODE UPS_FOUT_FOLLOWER /* PWM period register, up-down (center-aligned) count mode as usual for inverters (TBPRD = f_clk / (2 f_sw)) * = round(target.f_pwmclk / (2 * design.f_sw)) * target.f_pwmclk = 100 MHz [target f28004x.yaml] * design.f_sw = 20 kHz [design fa10449.yaml] */ #define UPS_PWM_PERIOD_CNT 2500u /* 2500 counts, uint16 */ /* Dead-time register * = ceil(design.t_deadband * target.f_pwmclk) * design.t_deadband = 1 us [design fa10449.yaml] * target.f_pwmclk = 100 MHz [target f28004x.yaml] */ #define UPS_PWM_DEADBAND_CNT 100u /* 100 counts, uint16 */ /* ==== AC output ============================================================= */ /* Rated output current (RMS) * = ds.power_va / ds.vout_nom * ds.power_va = 650 VA [DS-10449 Rev.09172021 p1: "650 VA, 500 Watts"] * ds.vout_nom = 120 V [DS-10449 Rev.09172021 p1: "120 VAC, (+/-3%)"] */ #define UPS_IOUT_RATED_A 5.4166665f /* 5.41667 A */ /* Overload alarm current (RMS) * = iout_rated * ds.overload_alarm_pct * ds.overload_alarm_pct = 105 % [DS-10449 Rev.09172021 p2: "Alarm at 105%, Shutdown at 115% of Full Load"] */ #define UPS_IOUT_ALARM_A 5.6875f /* 5.6875 A */ /* Software overload trip level (RMS, timed; acts after UPS_OVERLOAD_DELAY_MS above this level) * = iout_rated * ds.overload_trip_pct * ds.overload_trip_pct = 115 % [DS-10449 Rev.09172021 p2: "Alarm at 105%, Shutdown at 115% of Full Load"] */ #define UPS_IOUT_TRIP_A 6.2291665f /* 6.22917 A */ /* Time above the RMS trip level before the overload action (the data sheet gives no time) * = design.overload_delay * design.overload_delay = 30 s [design fa10449.yaml] */ #define UPS_OVERLOAD_DELAY_MS 30000u /* 30000 ms, uint32 */ /* Hardware peak-current limit (fast comparator, short-circuit protection); must clear the crest factor of rated nonlinear loads * = design.pk_limit_factor * iout_rated * design.pk_limit_factor = 3.5 [design fa10449.yaml] */ #define UPS_IOUT_PK_LIMIT_A 18.958332f /* 18.9583 A */ /* Peak current at the edge of the mid-rail-biased current-sense range * = target.v_ref / 2 / (board.r_shunt * board.g_amp) * target.v_ref = 3.3 V [target f28004x.yaml] * board.r_shunt = 2 mohm [board ups_ctrl_revA.yaml] * board.g_amp = 10 [board ups_ctrl_revA.yaml] */ #define UPS_IOUT_FS_PK_A 82.5f /* 82.5 A */ /* Comparator DAC code for the positive hardware peak-current limit * = floor((target.v_ref / 2 + iout_pk_limit * board.r_shunt * board.g_amp) / target.v_ref * target.dac_div) * target.v_ref = 3.3 V [target f28004x.yaml] * board.r_shunt = 2 mohm [board ups_ctrl_revA.yaml] * board.g_amp = 10 [board ups_ctrl_revA.yaml] * target.dac_div = 4096 counts [target f28004x.yaml] */ #define UPS_IOUT_PKLIM_DAC_HI 2518u /* 2518 counts, uint16 */ /* Comparator DAC code for the negative hardware peak-current limit * = ceil((target.v_ref / 2 - iout_pk_limit * board.r_shunt * board.g_amp) / target.v_ref * target.dac_div) * target.v_ref = 3.3 V [target f28004x.yaml] * board.r_shunt = 2 mohm [board ups_ctrl_revA.yaml] * board.g_amp = 10 [board ups_ctrl_revA.yaml] * target.dac_div = 4096 counts [target f28004x.yaml] */ #define UPS_IOUT_PKLIM_DAC_LO 1578u /* 1578 counts, uint16 */ /* What the unit does when the RMS overload persists past the delay * = ds.overload_action * ds.overload_action = shutdown [DS-10449 Rev.09172021 p2: "Alarm at 105%, Shutdown at 115% of Full Load"] */ #define UPS_OVERLOAD_ACTION UPS_OL_SHUTDOWN /* ==== Battery =============================================================== */ /* Battery string nominal voltage * = ds.batt_string_v * ds.batt_string_v = 92.4 V [DS-10449 Rev.09172021 p2: "92.4 VDC"] */ #define UPS_VBAT_NOM_V 92.4f /* 92.4 V */ /* Low-battery shutdown voltage * = ds.batt_series_cells * design.cell_cutoff_v * ds.batt_series_cells = 28 cells [DS-10449 Rev.09172021 p2: "28 S1P Batteries"] * design.cell_cutoff_v = 2.5 V [design fa10449.yaml] */ #define UPS_VBAT_CUTOFF_V 70.0f /* 70 V */ /* Battery voltage at ADC full scale * = target.v_ref * (board.vbat_r_top + board.vbat_r_bot) / board.vbat_r_bot * target.v_ref = 3.3 V [target f28004x.yaml] * board.vbat_r_top = 499 kohm [board ups_ctrl_revA.yaml] * board.vbat_r_bot = 10 kohm [board ups_ctrl_revA.yaml] */ #define UPS_VBAT_FS_V 167.97f /* 167.97 V */ /* ==== Control loop (engineer-supplied) ====================================== */ /* Voltage-loop proportional gain (tuned by power engineering) * = design.vloop_kp * design.vloop_kp = 0.8 [design fa10449.yaml] * engineer-supplied value, carried through unchanged */ /* designed against: actual.f_sw = 20 kHz (staleness-tracked) */ #define UPS_VLOOP_KP 0.8f /* 0.8 */ /* Voltage-loop integral gain per control ISR (tuned by power engineering) * = design.vloop_ki * design.vloop_ki = 0.015 [design fa10449.yaml] * engineer-supplied value, carried through unchanged */ /* designed against: actual.f_sw = 20 kHz (staleness-tracked) */ #define UPS_VLOOP_KI 0.015f /* 0.015 */ #endif /* CALGEN_FA10449_H */
Diff against committed version
No changes against the committed version.